Spill Pallets: What to consider when storing hazardous materials

Spill pallets must be securely sealed against the stored liquids and constructed from non-flammable materials.

The storage room must have permanent ventilation, explosion protection, and constructional fire protection.

The spill pallet should be crafted from a material compatible with the stored liquids. For water-hazardous and flammable substances like oils and paints, a steel spill pallet, either galvanized or painted, is optimal. A spill pallet made of stainless steel or plastic is necessary when dealing with aggressive chemicals such as acids or alkalis. A helpful criterion is to inspect the container material in which the substance is supplied to determine the appropriate construction material for the spill pallet.

Depending on their intended purpose, spill pallets need to fulfill diverse requirements. Spill pallets equipped with integrated forklift pockets are well-suited for transportation using a forklift within a factory or warehouse setting. Moreover, it is crucial to consider the collection volume. Regardless of the scenario, the spill pallet needs to undergo thorough testing and certification. Each weld seam on a DENIOS pallet undergoes inspection through the dye penetrant test.

A spill pallet should not exceed 20 inches to ensure adequate ventilation. However, technical ventilation options are available if a taller spill pallet is needed.

A spill pallet should have the capacity to contain the contents of the largest container or, at a minimum, 10% of the total stored volume. In cases where the storage of water-polluting substances is allowed in water protection areas, the spill pallet must be capable of containing 100% of the total stored volume.

Check whether combined storage of the substances is permitted. Our DENIOS Hazmat Manual includes a handy combined storage table to help you comply with the regulations.

Poly Spill Pallets can be used in buildings and outdoors but must not be used in Explosion zones. When installed outdoors, the containment devices must be protected from precipitation.

Clean up the leaked fluid using an absorbent material suitable for the hazardous substance. Take care to ensure that the type of absorbent material is appropriate to the leak. Absorbent materials are available in Oil, Universal, or HazMat variants. Find out which absorbent material is suitable for your needs here.

The spill pallet must be visually inspected at least once a week. Remove the hazardous substance following the regulations using suitable absorbent materials. As an additional, practical monitoring aid, we recommend our SpillGuard® hazardous substance leak warning system. The handy SpillGuard®, which can be placed in any spill pallet, is easy to activate and triggers a visual and audible signal for 24 hours in case of a leak - giving an adequate warning.

Check the test certificate as well as the guarantee from the manufacturer. If you notice any signs of corrosion, the spill pallet must be disposed of following the legislation. To carry out a general sealing test, water can be poured into the spill pallet to check it is water-tight.

Many spill pallets can be accessed from below, so a forklift can be used to transport from A to B. Some models are available with castors. If a floor spill pallet needs to be transported, this can be done on a pallet. In each case, ensure the spill pallet is not so full that there will be a risk of a leak during transport. If transport is necessary, where public roads and not just the works grounds need to be accessed, the legislation for the transport of hazardous goods needs to be considered.

Spill containment solutions like berms and spill decking are tools and equipment designed to capture and hold leaks or spills of hazardous liquids. They are essential to prevent these liquids from contaminating the surrounding environment or posing a safety hazard to people in the area. DENIOS offers a variety of spill containment solutions, including spill decks and containment berms, to ensure safe and compliant storage of hazardous materials.d.

DENIOS spill containment solutions are designed to offer a comprehensive suite of benefits for hazardous liquid storage. First, they prevent spills and leaks from reaching aisles and walkways, creating a safer work environment. Additionally, containing spills in one location simplifies the cleanup process and reduces the overall maintenance required for your facility. Furthermore, their flexible and low-profile design allows easy installation and relocation to best suit your needs. Finally, DENIOS offers steel and poly spill containment options to ensure you can find the right solution for your specific application. By implementing these containment solutions, you can significantly reduce the risks of hazardous liquid spills, protecting your workers and the environment.